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Commentary & analysis
As expected, but nevertheless wonderful to peer, one more next Wave creation inkjet print know-how has been added. This one is from HP, and it continues to show that they haven’t been sitting idle in the time since they final took a great examine their creation inkjet choices.
by using David ZwangPublished: February 9, 2015
As anticipated, but still pleasing to peer, another subsequent Wave production inkjet print technology has been introduced. This one is from HP, and it continues to reveal that they haven’t been sitting idle in the time considering that they remaining took a very good examine their creation inkjet offerings. because that ultimate article, they've delivered many new, and container upgradable, updates to their whole Inkjet net Press product line. From the introduction of their first T-sequence press, HP has continued to strengthen and increase its product lineup, moreover assuring their consumers that the click they bought turned into designed to be box upgradable with the intention to protect their investments. This new introduction of high Definition Nozzle structure follows in that equal way of life.
With the introduction and installing of the primary HP T300 press at O’Neil records techniques on December 24 2008, HP’s consumers have now produced over ninety billion pages, with 36 billion of those in 2014 at a latest run rate of almost 4 billion pages per 30 days. HP’s tenure available in the market and extensive portfolio has supplied a cumulative web page capability with the put in machines of about 160 billion pages per 12 months. That contains about fifty seven% of the total inkjet e-book pages printed world-huge. And whereas there are about 23 trillion e-book pages printed globally with offset, HDNA may still enhance HP and their consumers’ capacity to trap greater of that complete. And the brand new expertise HP has simply disclosed will extend the use of HP creation inkjet presses into many new utility areas which have bigger best necessities.
during the past, HP improvements concentrated on increases in speed and productiveness for each of their base platforms. while this improve additionally addresses productiveness, more importantly it addresses picture nice with the introduction of a new print head technology.HP imaging and the brand new technology
The massive information for HP and its new and latest consumer base is a big upgrade of their print head expertise. the new HDNA (high Definition Nozzle architecture) print head highlights the subsequent era of HP’s long-standing talents in thermal inkjet. The HDNA print heads provide an miraculous density of 2400 nozzles per inch, per color on single color print head. each print head includes 21,a hundred and twenty nozzles which are divided between 2 separate chambers with each and every chamber imparting the ink to 10,560 nozzles. These heads can also be used for two colors, or a single color with much more nozzle redundancy. All of this is packaged into the equal print head backend assembly to enable the present machines within the container to be upgraded.
besides the fact that children, even more wonderful is that the nozzles were architected in response to a brand new dual drop know-how. The nozzles are divided into a excessive drop weight nozzle and a decrease drop weight nozzle, which is basically a tiny low drop weight (LDW) nozzle placed in between the high drop weight (HDW) nozzles. This unique new head configuration brings with it support for 5 levels of gray per pixel, affording better colour addressability during the colour gamut whereas using the equal HP A50 procedure inks currently in use nowadays. in line with Ross Allen, Sr. Technical professional with HP’s IHPS (Inkjet excessive-speed production solutions), “with the brand new HDNA print heads, they print with 1200 nozzles/inch each for LDW and HDW nozzles throughout the net in excellent Mode, and 600 dpi down the web. The arrays of LDW and HDW nozzles are a bit of staggered on account that they are interleaved. In construction mode at 800 fpm, only the HDW nozzles are used.”
when you are ordinary with inkjet printing, you know that getting smoothness in tone gradations across the gamut, in particular in blends, fleshtones, and in lighter hues without getting that grainy seem will also be achieved with two technologies: via adding a ability to print smaller drops or by way of including light colors to the combine, ie; gentle Cyan, mild Magenta, mild Black, and so on., in addition to the general CMYK. both strategies produce lower-distinction dots that seem less grainy towards the white history than full-density, widespread CMYK dots. What HP has completed is take the small drop / enormous drop method the usage of the typical four manner shades. From the samples I have viewed, the blends and fleshtones are high-quality and equal to or improved than the output of different production inkjet presses I actually have seen.
The instance beneath is an HP offered capture of one of the actual printed samples I acquired. you can see an enlarged portion of a B&W image graphic highlighting the tone competencies of the dual drop know-how. The packet of samples showed more than a few major advantages of this new know-how.
This capabilities also includes over to full color print as seen by way of the simulated comparison of their existing print head output (on the left side of the photograph beneath) towards the new HDNA output. on account of the dual drop expertise it's capable of suppress tone breaks (banding). HDNA’s capability to print more hues directly offers extended color resolution interior the gamut to supply improved highlight and shadow aspect, in all probability difficult to peer right here, however evident within the samples I reviewed.
additionally this new print head architecture allows for for an increase in productivity. On the HP T400 platform this interprets into four hundred fpm in great mode and 800 fpm in black and color in performance mode, a 33% increase over these days’s 600 fpm print capability.
We doubtless shouldn’t be too surprised through this innovation. when you consider that the introduction of HP Scalable Printing know-how in 2006, HP has developed new print head generations the usage of average design guidelines, materials, and manufacturing strategies in keeping with integrated circuit fabrication. This has allowed them to extend the modularity of the design across all of their inkjet products, leveraging R&D efforts throughout diverse product traces. they are also probably the most most effective construction printer manufacturers which have vertically built-in in-condominium R&D over the core know-how of the clicking design and manufacturing, including print heads, ink, dryers, media, application and firmware, print servers, photo processing, and different solution improvements.
at the core of HP’s imaging process is a thermofluidic technique, the place “nothing strikes however the ink itself.” within the print heads, a tiny heater vaporizes a skinny movie of ink. A vapor bubble fills the chamber like a piston to drive ink through a nozzle. Air bubbles are also compelled out on each drop ejection cycle for reliable operation. And now, with HDNA, HP areas 2400 nozzles per column inch. The design comprises a fault tolerance gadget that compensates for any inaccurate nozzles with numerous nozzles printing in the same dot-row down the internet. The presses use HP developed and manufactured water-primarily based pigment inks. HP has additionally has a MICR alternative, with a peculiarly designed HP print head and ink.
one of the vital more vital examples is the HP advanced photo Pipeline Processing that was delivered on their T-collection presses early on. This modular digital structure is scalable to distinct press widths, speeds, and mono/color capabilities and permits records to be processed into print head drop instructions to aid the press speeds. The HDNA print heads would require an replace to the superior image Pipeline Processing, which might include new print bars, wiring, and new controller as part of the improve equipment.
within the T-series production presses, HP makes use of water-based mostly inks, which have very low VOC emissions, are non-flammable and non-combustible, and with no hazardous air toxins. due to the fact that water is a massive part of the ink, it does create the abilities for other concerns. All inks, even the inks utilized in offset printing, should ‘bond’ to the substrate to create a superb adhesion. If the bonding didn’t turn up, the ink would with ease rub off. because water-based mostly inks can and may take up into many non-handled substrates, HP has used an non-compulsory ‘Bonding Agent’ inline to pretreat uncoated and coated ordinary offset papers at each pixel the place the pigment ink will print. HP has additionally delivered an non-compulsory HP Priming Agent for lined media to expand the purchasable substrates that will also be run. unlike Bonding Agent, which receives applied by inkjet heads in the press, the priming agent is a flood coat applied with the aid of a roller in a separate coater.
despite the fact, to be able to guide the transforming into creation inkjet market, paper manufacturers are continuing to produce an increasingly wide range of inkjet suitable papers. currently there are more than a hundred and twenty ColorPRO papers. These papers do not require using a bonding or priming agent, and in reality can produce more suitable reproductions as neatly. while it will probably differ depending on insurance, using a bonding and priming agents can also lead to lessen fees than paying for pretreated substrates.Transport replace
As an replace to the last article, HP’s existing lineup starts with the T200 family, with a 20.5-inch printable width T200, which prints at up to 400 fpm (feet/minute) in monochrome and 200 fpm in full colour, and the T230 is an not obligatory improve to print up to 400 fpm in full color. They both help paper widths from eight to 22 inches with a printable frame length from eleven to 72 inches. In 2014, HP also brought the T260 Mono Inkjet internet Press with a 24.88” print width and 26” paper direction, which prints up to 800 fpm in monochrome.
in the midrange, HP presents the T300 household, which has a 29.1-inch print width on as much as a 30-inch huge internet. The series comprises the T300 which prints up to 400 fpm in full color, the T350 which prints as much as 600 fpm in full color, and the T360 which prints at 600 fpm in full color and 800 fpm in monochrome.
on the precise of their commercial print line is the T400 family unit which has a printable width of forty one.75 inches on an internet width of as much as forty two inches. This family unit incorporates the T400, which prints full color at as much as either 400 or 600 fpm depending the edition chosen. on the most reliable is the T410, that could print full colour at as much as 600 fpm and monochrome at 800 fpm.
currently they also delivered a high pace Inkjet Corrugated Packaging solution. one of the crucial first of its form, here's a simplex version of the T400 press, printing at up to 600 fpm that helps printing on papers that will be laminated onto a corrugated base.
All of HP’s creation inkjet presses can print a hundred% variable data content material at full press velocity. The T200 household helps media weights from 60-215 gsm, whereas the others help 60-350 gsm.front conclusion
The front end riding these presses is the HP SmartStream construction Elite Print Server. considering HP is also a server company, the equipment is according to its own hardware architecture. on the heart is a worldwide snap shots Harlequin RIP, that may guide most of the normal PDF/X formats, PDF/VT, and AFP/IPDS with a 3rd-celebration answer. The capacity to manage the press, in addition to any incoming static or variable jobs at computer rated speeds requires a really potent and scalable computing system.
based upon which press you choose in addition to your workflow levels and job necessities from mono textual content to full-colour pictures, the digital entrance end can be configured (and upgraded) to fulfill the most stressful requirements with the means to deploy the number of servers in accordance with the customer’s job category – from fundamental business jobs to brief-run publishing to complex variable statistics printing functions.Conclusion
HP may be asserting their first beta site later this year for an HDNA press. They expect the new presses to be attainable in 2016, with implementations of the other households and upgrades availability following close at the back of. All in the past released fashions, except the T260, which changed into designed for monochrome printing, are container-upgradable. HP believes their T-collection presses should have a construction lifestyles in excess of 10 years.
With the introduction of HDNA know-how, HP has addressed lots of the concerns of those trying to migrate from offset or toner. From a quality standpoint, this offers lots more brilliant colours with a far better optical density. It also produces a great deal smoother halftones and blends, some thing that present T sequence shoppers were clamoring for.
these days HP introduced that Quad/graphics has over 20 HP colour Inkjet web Presses in their 3-yr transformational plan, with the first 5 presses to be put in in 2015. you will best anticipate that this new HDNA know-how performed a component of their determination.
It seems like the pace of new subsequent Wave creation Inkjet press introductions is identifying up. in reality, I are expecting that there may be more introductions around the Hunkeler Innovation Days adventure later this month. reside tuned for more entertaining announcements…
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